Horizontal-Cable-Run-to-Horizontal-Cable-Tap-Tee-Joint-–-CC2Horizontal-Cable-Run-to-Horizontal-Cable-Tap-Tee-Joint-–-CC2
Horizontal-Cable-Run-to-Horizontal-Cable-Tap-Tee-Joint-–-CC2

Earthing And Bonding

Kingsweld Exothermic Welding

Horizontal Cable Run to Horizontal Cable Tap Tee Joint – CC2

Brand:Kingsmill

Mould Sizes:

A (mm)B (mm)PRICE KEYWELD METALHANDLE CLAMPMOULDQuantityAdd To Baskit
1616D#045HCDMDCC21616
2525D#045HCDMDCC22525
3525D#045HCDMDCC23525
3535D#045HCDMDCC23535
5025D#065HCDMDCC25025
5035D#065HCDMDCC25035
5050D#090HCDMDCC25050
7025D#065HCDMDCC27025
7035D#065HCDMDCC27035
7050D#090HCDMDCC27050
7070D#090HCDMDCC27070
9535D#090HCDMDCC29535
9550D>D#090HCDMDCC29550
9570D#090HCDMDCC29570
9595D#115HCDMDCC29595
95240D#150HCDMDCC295240
12050D#090HCDMDCC212050
12070D#090HCDMDCC212070
12095D#150HCDMDCC212095
120120D#150HCDMDCC2120120
15070D#090HCDMDCC215070
15095D#150HCDMDCC215095
150120D#150HCDMDCC2150120
150150D#200HCDMDCC2150150
18595D#150HCDMDCC218590
185120D#200HCDMDCC2185120
185150D#200HCDMDCC2185150
185185D#200HCDMDCC2185185
240120D#200HCDMDCC2240120
240150D#200HCDMDCC2240150
240185D#200HCDMDCC2240185
240240E2 x #150HCEMECC2240240
30035D#115HCDMDCC230035
30070D#200HCDMDCC230070
300120DD#200HCDMDCC2300120
300150D#200HCDMDCC2300150
300185D#250HCDMDCC2300185
300240E2 x #200HCEMECC2300240
300300E2 x #200HCEMECC2300300
400240E2 x #250HCEMECC2400240
400400E2 x #250HCEMECC2400400
8 dia8 diaD#065HCDMDCC28S8S
10 dia10 diaD#090HCDMDCC210S10S

Product Information:

Horizontal Cable Run to Horizontal Cable Tap Tee Joint- CC2 is a cable to cable exothermic welded connection that requires a HCD or HCE Handle Clamp.

Features:

The KingsWeld exothermic connection is a permanent,maintenance-free weld that will not loosen overtime or deteriorate with age .There is no increase in resistance in an exothermically weldedconnection, unlike in most pressure type (bolt/crimp) connectionsi.e.copper ground rod or grounding cable attached with ground rod clamps or cable terminal. A kingsWeld weld metal consists of copper oxide, aluminium and flux in a granular (powder) form. Comes in standard sizes.

KingsWeld exothermic mould is manufactured from high quality graphite. This lends itself to easy machining, as well as being able to withstand the high thermal and mechanical shocks produced during the exothermic welding process. Heat obtained in such reactions is in excess of 2000º C.

Our moulds are deisgned to have an average lifetime of 50 to 60 connections. But, if treated with care, it is possible to obtain a significantly longer life.

Graphite is both brittle and soft, therefore it is important that the operator takes care while handling the product. Worn-out or damaged moulds should not be used.

Each mould has a nameplate, detailing the connection type, part code, and the correct weld metal size to be used.

If you do not see the connection, configuration or size of conductor that you require, please contact our sales office who will be pleased to assist you.

More Information:

To make a KingsWeld connection certain items might be required such as a KingsWeld mould, Handle Clamp, Weld Metal, and/or Flint Gun.Mould Care Guide: KingsWeld moulds are manufactured from high quality graphite which, by nature, is soft and needs to be handled with care in order to get the maximum lifetime.

  • Always clean the mould after every weld
  • Only use KingsWeld cleaning equipment (soft brush) to clean the mould
  • Keep the mould dry and away from moisture
  • Do not hit or drop the mould
  • When not in use, keep the mould in its packaging for protection
  • Try not to hit the edges of the mould with the conductors to be connected • Never use a wire brush to clean the mould
  • Always use the correct weld metal size, tools and handle clamps

Mould Inspection:

  • Handle the mould with care.
  • Mould must be dry with fixed lid.
  • Identification plate must be attached.
  • Mould faces must be smooth,so they seal properly.
  • Mould steel disc seat must not show signs of wear, chips or gouges (steel disc must seal the hole properly to prevent weld metal entering the weld cavity prior to welding).
  • Tap hole must be well defined.
  • Weld cavity must not show signs of wear, chips or gouges (conductors must have a 3mm gap between them prior to welding, fit snugly and not be loose in the mould).
  • REGULAR CHECKS HELP KEEP MOULDS IN GOOD CONDITION